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src="/statics/images/ico11-1.gif" alt="RSS订阅" /></a> 【<a href="javascript:;" onClick="$j('cntrBody').css('font-size','16px')">大</a> <a href="javascript:;" onClick="$j('cntrBody').css('font-size','14px')">中</a> <a href="javascript:;" onClick="$j('cntrBody').css('font-size','12px')">小</a>】</p> </div> </div> <div class="clear"></div> <div id="cntrBody" class="zx_txt"> <strong style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 1.纸张</strong><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 很多人都认为，通过模切使纸张获得良好的加工效果并不是难事，而往往忽略了纸张的内部细节。每一种纸张都有不同的纤维结构、抗变形强度、表面涂布质量，因此，我们在选用纸盒用纸时，首先，要保证其具有较好的耐折性，要求在不覆膜的情况下，其也不易发生爆线现象，且在弯曲时，其表面涂层不至于产生严重的裂纹；其次，同一种纸张单位面积内的厚度须稳定一致，且纸张之间的厚度误差应保持在±5μm以内，否则就很容易造成模切不透、生产效率低下等问题，尤其是对于一些再生加工的纸张；另外，纸张的变形程度对纸盒的模切质量也有着直接的影响，一旦纸张产生变形，就会导致模切套位不准，产生大量废品。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 有条件的包装</span><a target="_blank" style="color:#373737;text-decoration-line:none;white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">印刷</a><span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">企业可通过纸张来料检测，将这些细节问题归整到纸盒质量监控的范畴中来。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <strong style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 2.模切刀</strong><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 模切刀按照形式可分为矮锋刀、单面矮锋刀、高峰刀、单面高峰刀四种类型。这四种类型的模切刀适用的材料类型不同，矮锋刀主要用于加工普通</span><a target="_blank" style="color:#373737;text-decoration-line:none;white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">卡纸</a><span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">，单面矮锋刀主要用于加工纤维材料，高锋刀主要用于加工</span><a target="_blank" style="color:#373737;text-decoration-line:none;white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">瓦楞纸</a><span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">板、皮革和塑料，单面高锋刀主要用于加工EVA和海绵。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 模切刀选择不当，不仅会造成纸盒模切不良，如模切边存在毛刺、粉尘等，还会使得加工过程中需反复更换模切刀，降低生产效率。一般情况下，用于纸盒模切的模切刀高度为23.8mm，厚度为0.71mm。如果模切加工特殊活件，则需要有针对性地选择模切刀类型。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 目前，行业内广泛使用的纸盒模切刀品牌主要有瑞典的SANDVIK、奥地利的BOHLER、日本的TSUKATANI以及台湾的SANLI等。对于质量要求高、生产批量大、需反复加印的活件，建议选用性能优良的进口模切刀；对于质量要求低、生产批量小、主要用于打样的活件，可以选用成本较低的国产模切刀。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <strong style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 3.海绵胶条</strong><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 按照硬度的不同，海绵胶条一般分为低、中、高三个等级，每个等级海绵胶条的应用场合不同，如硬度为30～45邵氏硬度的海绵胶条适用于定量在300g/m2以下的轻质纸张，硬度为45～60邵氏硬度的海绵胶条适用于瓦楞纸板和定量高于300g/m2的白卡纸，硬度为60～75邵氏硬度的海绵胶条主要用于容易起毛的模切刀口处。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 在安装海绵胶条时也需要注意一些细节，如海绵胶条不宜紧贴模切刀的刀身，这是因为在模切过程中海绵胶条会被压缩，当其曲面顶到模切刀身时，就会对模切刀产生一个向外的拉力，导致纸张的模切边呈锯齿状。因此，海绵胶条和模切刀刀身之间需要留有2～3mm的空隙。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <strong style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 4.压痕模</strong><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 一款合适的压痕模也非常重要。选择压痕模时，应主要关注其尺寸精度、底纸硬度和粘贴牢度，当前市场上应用较多的是CITO压痕模。此外，针对不同厚度的纸张，所选压痕模的尺寸规格也不同，如表1所示。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <strong style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 5.精细操作</strong><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> 在对一批新的活件进行模切加工前，操作人员需要先将</span><a target="_blank" style="color:#373737;text-decoration-line:none;white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">模切机</a><span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;">的底板清理干净，因为底板表面可能会存在前工序加工中残留的胶黏剂等杂物。此外，操作人员在调节模切压力时，需要由小到大逐步进行，若一次性加大模切压力，会使模切刀和底板受损，严重时还会损坏模切机。</span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span style="margin:0px;padding:0px;white-space:normal;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;"> </span><br style="white-space:normal;margin:0px;padding:0px;font-family:宋体;font-size:14px;line-height:24px;background-color:#FFFFFF;" /> <span 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